Reusable cloth diapers that can be closed shut when soiled to contain wastes with a thin insert that can absorb a defined amount, is contoured, and can easily be guided into a diaper

ABSTRACT

According to various aspects, exemplary embodiments are provided of reusable cloth diapers. In an exemplary embodiment, a reusable cloth diaper may generally include an embroidered design that contains a female fastener in it that fastens to a male fastener positioned at the inner side of the diaper and when rolled closed keeps the diaper shut. In the diaper, is an insert, in which there are inner absorbing layers that are arranged specifically to absorb and hold a predetermined volume of waste. Also, the layers are sewn on three sides leaving a pocket opening that allows a person to easily guide their hand into the insert to easily guide and place into position inside the reusable cloth diaper.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application claims the benefit of provisional patent applicationSer. No. 61/966,299, filed 2014 Feb. 21 by the present inventor.

BACKGROUND

Inserts absorb and hold the waste when a diaper is soiled. Usually theyare sewn to the inner layer of the cloth diaper, laid into the diaper,or stuffed into an opening inside the diaper. Disadvantages of an insertpermanently sewn to the inner layer that is one size include that whenon a baby the size and amount of waste changes as they grow. Thispresents issues including the diaper insert being too bulky which canmake movement difficult for a small baby that does not really need allthe extra absorbency capability of the bigger insert to even a leakyinsert that cannot hold enough waste of a larger baby with increasedabsorbency needs. The sewn-in insert takes on a one-size fits allapproach but a growing baby and even different babies have moreindividualized needs at various times of growth where this one sizeapproach is not accommodating.

Another disadvantage of inserts currently on the market is that theinserts can become rather bulky especially as the baby grows bigger insize due to the fact that bulky materials can be used and or thematerials have a low absorbency in relation to the thickness of thematerial(s) used.

Another disadvantage to inserts stuffed into the pocket opening is thatit can be difficult to guide the insert, get it to lay flat inside thepocket, or get it to lay in the right spot especially if more than oneinsert is needed to absorb the wastes.

Reusable diapers on the market cannot be held shut in any manner tocontain wastes. This can especially be a nuisance when more than oneinsert is needed to hold the waste, a large amount of stool is present,or when you are not at home but at a store shopping, for example.Diapers can be rolled up if the inserts are not too bulky. However, thediapers can easily fall open. This can be difficult when on the go andout and about or with a messy stool. Other disadvantages of diapers thatcannot be closed up until they are ready to be cleaned include sanitaryand risk of possible contamination of wastes with other objects thatcould potentially come in contact with a diaper that easily falls open.Cleanliness and sanitation become an issue when using reusable clothdiapers.

SUMMARY

In accordance with reusable cloth diapers they comprise an embroidereddesign(s) containing a female fastener in it that fastens to a malefastener positioned at the inner side of the diaper and when rolledclosed keeps the diaper shut.

Advantages

Accordingly several advantages of one or more aspects are as follows: toprovide an insert that can be matched closely to the actual absorbencyneeds of a particular baby, the insert being contoured for increasedcomfort and ease of movement between the inner thighs, the insertcontaining a pocket opening that can be easily guided into the diaper tohold the wastes, a to decrease the risk of contamination and forsanitary purposes. These and other benefits of one or more aspects willbecome apparent from a consideration of the ensuing description andaccompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

FIGS. 1A-1F shows a reusable cloth diaper that can be easily rolled upwith a thin insert and closed shut when soiled:

FIG. 1A is a view of the outer side of a reusable cloth diaper.

FIG. 1B is a view of the inner side of a reusable cloth diaper with thefront waistline starting to be rolled closed towards the back waistline.

FIG. 1C is a view of the inner side of a reusable cloth diaper with thefront waistline finished being rolled closed towards the back waistline.

FIG. 1D is a view of the outer side of a reusable cloth diapercompletely rolled closed with the first male fastener on the inner sidehaving an additional female fastener directly neighboring on the outerside is held closed onto the female fastener on the embroidered design.

FIG. 1E is a view of the outer side of a reusable cloth diaper with thelast male fastener on the inner side without any female fastenerneighboring on the outer side is held closed over the additional femalefastener to hold the soiled diaper shut and contain wastes.

FIG. 1F is a view of the outer side of a reusable cloth diaper showingthe female fasteners on the embroidered design used to hold soileddiaper the shut to contain wastes.

FIGS. 2A-2G are views of the basic structure of an insert in accordancewith one embodiment.

FIG. 2A is a sectional view taken at the sectioning plane and in thedirection indicated by section lines 2A-2A of FIG. 2C.

FIG. 2B is a partial sectional view of the basic inserts interiorstructure with a portion of the outer layer fabric #2 removed to exposeinner absorbing layers of the invention underneath.

FIG. 2C is a front view of the outer layer fabric #2 of a pocket insertof the invention.

FIG. 2D is a side view of the outer layer fabric #2 showing the pocketopening of a pocket insert of the invention.

FIG. 2E is a view of the inner side of a reusable cloth diaper showingan insert being guided into an opening between the outer and inner sideof a reusable cloth diaper.

FIG. 2F shows the general view for 2G a perspective sectional. 2G showsthe second inner absorbing layer (30) and inner absorbing layer(s) (24)both sewn to outer layer fabric #1(26). Is a front view the outer layerfabric #2 sewn at the three sides to create a pocket opening to slidehand into a basic structure of an insert.

FIG. 2G is a view of the outer layer fabric #2 removed to expose innerabsorbing layer(s) and second inner absorbing layer sewn to outer layerfabric #1 on the basic structure of an insert.

FIG. 3—Is a view of the inner absorbing layer(s) and second innerabsorbing layers of another embodiment of a pocket insert with a portionof the outer layer fabric #2 peeled back exposing the elementsunderneath.

FIG. 4 Is a view of the inner absorbing layer(s) and second innerabsorbing layers of another embodiment of a pocket insert with a portionof the outer layer fabric #2 peeled back exposing the elementsunderneath.

FIG. 5—Is a view of the inner absorbing layer(s) and second innerabsorbing layers of another embodiment of a pocket insert with a portionof the outer layer fabric #2 peeled back exposing the elementsunderneath.

FIG. 6—Is a view of the inner absorbing layer(s) and second innerabsorbing layers of another embodiment of a pocket insert with a portionof the outer layer fabric #2 peeled back exposing the elementsunderneath.

Drawings---Reference Numerals 2 outer side of reusable cloth 4 innerside of reusable diaper cloth diaper 6 embroidered design 8 femalefastener on embroidered design 12 male fastener positioned on inner sideof reusable cloth diaper having an additional female fastener directlyneighbouring on the outer side of the reusable cloth diaper 13 malefastener positioned on the inner side without any female fastenerneighbouring on the outer side 14 front waistline 16 back waistline 18additional female fastener 20 insert 24 inner absorbing layer(s) 26outer layer fabric #1 28 pocket opening 30 second inner absorbing layer32 outer layer fabric #2

DETAILED DESCRIPTION—FIGS. 1A-1F and 2E

Reusable cloth diapers include but are not limited to the following babydiapers called: all in ones, pocket cloth diapers, diaper covers, all intwos, or any other terminology relating to baby reusable cloth diapers.In addition, other reusable cloth diapers used for purposes other thanbabies include but are not limited to dogs and other animals, children,and adults. In one type of reusable cloth diaper for babies and the oneused in this disclosure involves an outer covering made of PUL,polyurethane laminate, which is a polyester fabric laminated with awaterproof polyurethane fabric.

To start, there are basically two kinds of adapters, male fasteners andfemale fasteners. Both fasteners are needed to fasten anything closed.On the outer side of any reusable cloth diaper (2) there will be atleast one embroidered design (6). Somewhere on each embroidered designis a female fastener (8). In this particular disclosure, the femalefastener on the embroidered design (8) is available from AKAS Textilesand Laminations Co., of Bensalem, Pa. Examples of various embroidereddesigns (6) are shown in the examples containing the white femalefasteners (8) on them. One additional female fastener (18) is positionedon the outer side of the reusable cloth diaper. In this particulardisclosure, the one additional female fastener (18) is available fromVelcro brand loop tape. One male fastener is positioned on the innerside of the reusable cloth diaper having an additional female fastenerdirectly neighbouring on the outer side of the reusable cloth diaper(12). A second male fastener is positioned on the inner side without anyfemale fastener neighbouring on the outer side (13). Both male fastenersin this particular disclosure are available from Velcro brand hook tape.All of the various male fasteners and female fasteners are not limitedto what is used in this particular disclosure but can also include anyother items fastening similarly including: snaps, various fabrics, andany other materials.

Closing a diaper shut is illustrated in FIGS. 1B-1F. When soiled, thediapers inner side (4) is rolled closed starting from the frontwaistline (14) towards the back waistline (16) along with the insert, asillustrated in FIG. 1B and FIG. 1C. The inserts are made as thin aspossible not only for comfort but also to make rolling closed a dirtydiaper easier. Then, in FIGS. 1C and 1D the male fastener (12) of theinner side containing the additional female fastener (18) directlyadjacent to it on the diapers outer side is attached to its femalefastener ( 8). Lastly, as illustrated in FIG. 1E, the male fastener (13)without any additional female fastener adjacent to it on its oppositeouter side is dosed over the exposed female fastener (18).

FIGS. 2A-2G Basic Embodiment of Any Insert

The insert in this disclosure is guided into an opening created betweenan outer side (2) and inner side (4) of the reusable cloth diaper at theback waistline (16). All inserts have a similar structure and work inthe same manner to absorb wastes. They differ only in materials andamounts used to provide a specific arrangement to absorb a predeterminedvolume of waste. Other examples of various uses of an insert indifferent items include: being laid directly into a waterproof diapercover for a baby, in a dog diaper for a puppy potty training or an olderdog that has accidents, laid directly into the inside of toddlerunderwear to aid in potty training in case there is a mess. When used intoddler underwear, they offer protection in case the toddlerunintentionally has an accident while potty training. With the insertsbeing constructed thinly and coming in various sizes that absorb variousvolumes, the toddler can potty train in comfort with plenty ofprotection in case there is an accident. However, there can be manyother ways these inserts can be used and are not limited to the waysused in this disclosure or given as examples in this present disclosure.

One embodiment of an inserts basic structure is illustrated in FIG.2A-2D and FIG. 2F-2G includes centering and arranging longest sidesparallel to sew the inner absorbing layers of various fabric(s) (24) andthe second inner absorbing layer (30). Then, outer layer fabric #1 (26)is folded over ½″ on the shorter end that is straight and not roundedwith wrong side of fabric folded over the second absorbing layer (30)and sewn to create one side of the pocket insert. Note that the innerabsorbing layers of various fabrics (24) are sandwiched between thesecond absorbing layer (30) and outer layer fabric #1 (26). The reasonfor the latter configuration is that the inner absorbing layers ofvarious fabrics (24) will not be sticking out when the pocket opening iscreated. Next, another ½″ fold on the shorter end that is straight andnot rounded is created by matching wrong sides on outer layer fabric #2(32). Wrong sides of the outer layer fabric #1 (26) and outer layerfabric #2 (32) are put together with (30) and (24) both sandwichedbetween them. Last, the edges are sewn at the two longest lengths and atthe shorter round end to create a pocket opening at the end leftun-sewn. This pocket opening allows ones hand to be slid into the insertto allow it to be guided into a diaper easily or to be cleaned. Fabricsand sizes are not limited to what is used in the various embodiments anddisclosure, but instead can include any other fabric(s) or materials ofchoice that maintain a specific arrangement to absorb a predeterminedvolume of waste for the consumers particular needs and use.

FIGS. 3-6—Additional Embodiments of FIG. 2A-2G Basic Structure

Additional embodiments are shown in FIGS. 3, 4, 5, and 6; in each casethe outer layer fabric #2 (32) is shown partially peeled back. There arevarious possibilities of fabrics and sizes of fabrics used to absorbspecific predetermined volumes of waste. The latter is important, forexample, since a 10 pound baby would be more comfortable in a smallerinsert that could hold their smaller volume of waste. In this mannerinserts are more size specific making cloth diapering more comfortable.

FIG. 3 shows a pocket insert containing two pieces 100% organic cottonSherpa 11″×6″ weight 280 GSM as the outer layer fabric (32) and (26).The second inner absorbing layer 11″×6″ is made of a syntheticmicrofiber terry 325-350 GSM (30) and is sewn to three ″×8″ innerabsorbing layers made of synthetic microfiber terry 325-350 GSM (24).This synthetic microfiber used here is available from AKAS Textiles andLaminations Co., of Bensalem, Pa. Then, outer layer fabric #100% organiccotton Sherpa 11″×6″ (26) is folded over ½″ on the shorter end that isstraight and not rounded with wrong side of fabric folded over thesecond inner absorbing microfiber terry 11″×6″ piece (30) and sewn tocreate one side of the pocket insert. Note that the inner three 3′×8″pieces synthetic microfiber terry absorbing layers (24) are sandwichedbetween the second absorbing synthetic microfiber terry fabric 11″×6″(30) and 11″×6″ outer layer 100% organic Sherpa fabric #1 (26). Thereason for the latter configuration is that the inner absorbing layersof various fabrics (24) will not be sticking out when the pocket openingis created. Next, another ½″ fold on the shorter end that is straightand not rounded is created by matching wrong sides on outer layer fabric100% organic cotton Sherpa 11″×6″ (32). Wrong sides of the 100% organiccotton. Sherpa outer layer fabric #1 (26) and 100% organic cotton Sherpaouter layer fabric #2 (32) are put together with (30) and (24) bothsandwiched between them. Last, the edges are sewn at the two longestlengths and at the shorter round end to create a pocket opening at theend left un-sewn. This pocket opening allows ones hand to'be slid intothe insert to allow it to be guided into a diaper easily or to becleaned. This specific arrangement is currently being used for a babycloth diaper insert and it absorbs a maximum of ⅓ cup liquid waste. Itcommonly fits babies up to 16 months. It is called a size small SherpaInsert.

FIG. 4 shows a pocket insert containing two pieces 100% organic cottonSherpa 11″×6″ weight 280 GSM as the outer layer fabric (32) and (26).The second inner absorbing layer 11″×6″ is made of a syntheticmicrofiber terry 325-350 GSM (30) and is sewn to three 3″×8″ innerabsorbing layers made of synthetic microfiber terry 325-350 GSM (24) andtwo 3.5″×8″ of 45% Organic Cotton/55% Hemp Fleece 9.6 oz (24). Thissynthetic microfiber used here is available from AKAS Textiles andLaminations Co., of Bensalem, Pa. Then, outer layer fabric #100% organiccotton Sherpa 11″×6″ (26) is folded over ½″ on the shorter end that isstraight and not rounded with wrong side of fabric folded over thesecond inner absorbing microfiber terry 11″×6″ piece (30) and sewn tocreate one side of the pocket insert. Note that the inner three 3′×8″pieces synthetic microfiber terry and two 3.5″×8″ pieces of 45% OrganicCotton/55% Hemp Fleece 9.6 oz of absorbing layers (24) are sandwichedbetween the second absorbing synthetic microfiber terry fabric 11″×6″(30) and 11″×6″outer layer 100% organic Sherpa fabric #1 (26). Thereason for the latter configuration is that the inner absorbing layersof various fabrics (24) will not be sticking out when the pocket openingis created. Next, another ½″ fold on the shorter end that is straightand not rounded is created by matching wrong sides on outer layer fabric100% organic cotton Sherpa 11″×6″ (32). Wrong sides of the 100% organiccotton Sherpa outer layer fabric #1 (26) and 100% organic cotton Sherpaouter layer fabric #2 (32) are put together with (30) and (24) bothsandwiched between them. Last, the edges are sewn at the two longestlengths and at the shorter round end to create a pocket opening at theend left un-sewn. This specific arrangement is currently being used fora baby cloth diaper insert and it absorbs a maximum of ⅔ cup liquidwaste. It commonly fits babies 16 months-potty training. It is called asize large Sherpa Insert.

FIG. 5 shows a pocket insert containing two pieces 45% OrganicCotton/55% Hemp Fleece 9.6 oz 11″×6″ as the outer layer fabric (32) and(26). The second inner absorbing layer 11″×6″ is made of a syntheticmicrofiber terry 325-350 GSM (30) and is sewn to two 2.5″×8″ innerabsorbing layers made of synthetic microfiber terry 325-350 GSM (24).This synthetic microfiber used here is available from AKAS Textiles andLaminations Co., of Bensalem, Pa. Then, outer layer fabric 45% OrganicCotton/55% Hemp Fleece 9.6 oz 11″×6″ (26) is folded over ½″ on theshorter end that is straight and not rounded with wrong side of fabricfolded over the second inner absorbing microfiber terry 11″×6″ piece(30) and sewn to create one side of the pocket insert. Note that theinner two 2.5′″×8″ pieces synthetic microfiber terry absorbing layers(24) are sandwiched between the second absorbing synthetic microfiberterry fabric 11″×6″ (30) and 11″×6″outer layer 45% Organic Cotton/55%Hemp Fleece fabric #1 (26). The reason for the latter configuration isthat the inner absorbing layers of various fabrics (24) will not besticking out when the pocket opening is created. Next, another ½″ foldon the shorter end that is straight and not rounded is created bymatching wrong sides on outer layer fabric 45% Organic Cotton/55% HempFleece 11″×6″ (32). Wrong sides of the 45% Organic Cotton/55% HempFleece outer layer fabric #1 (26) and 45% Organic Cotton/55% Hemp Fleeceouter layer fabric #2 (32) are put together with (30) and (24) bothsandwiched between them. Last, the edges are sewn at the two longestlengths and at the shorter round end to create a pocket opening at theend left un-sewn. This specific arrangement is currently being used fora baby cloth diaper insert and it absorbs a maximum of ⅓ cup liquidwaste. It commonly fits babies up to 16 months. It is called a sizesmall Hemp Insert. A lot of people like the organic cotton hemp fabricused here because hemp plant is naturally antibacterial andantimicrobial, which is supposed to help guard against diaper rash andirritation.

FIG. 6 shows a pocket insert containing two pieces 45% OrganicCotton/55% Hemp Fleece 9.6 oz 11″×6″ as the outer layer fabric (32) and(26). The second inner absorbing layer 11″×6″ is made of a syntheticmicrofiber terry 325-350 GSM (30) and is sewn to three 3″×8″ innerabsorbing layers made of synthetic microfiber terry 325-350 GSM (24).This synthetic microfiber used here is available from AKAS Textiles andLaminations Co., of Bensalem, Pa. Then, outer layer fabric 45% OrganicCotton/55% Hemp Fleece 9.6 oz 11″×6″ 26) is folded over ½″ on theshorter end that is straight and not rounded with wrong side of fabricfolded over the second inner absorbing microfiber terry 11″×6″ piece(30) and sewn to create one side of the pocket insert Note that theinner three 3″′×8″ pieces synthetic microfiber terry absorbing layers(24) are sandwiched between the second absorbing synthetic microfiberterry fabric 11″×6″ (30) and 11″×6″outer layer 45% Organic Cotton/55%Hemp Fleece fabric #1 (26). The reason for the latter configuration isthat the inner absorbing layers of various fabrics (24) will not besticking out when the pocket opening is created. Next, another ½″ foldon the shorter end that is straight and not rounded is created bymatching wrong sides on outer layer fabric 45% Organic Cotton/55% HempFleece 11″×6″ (32). Wrong sides of the 45% Organic Cotton/55% HempFleece outer layer fabric #1 (26) and 45% Organic Cotton/55% Hemp Fleeceouter layer fabric #2 (32) are put together with (30) and (24) bothsandwiched between them. Last, the edges are sewn at the two longestlengths and at the shorter round end to create a pocket opening at theend left un-sewn. This specific arrangement is currently being used fora baby cloth diaper insert and it absorbs a maximum of ⅔ cup liquidwaste. It commonly fits babies 16 months-potty training. It is called asize small Hemp Insert Again, a lot of people like the organic cottonhemp fabric used here because hemp plant is naturally antibacterial andantimicrobial, which is supposed to help guard against diaper rash andirritation.

Alternative Embodiments can also be possible and will not be limitedwhat has been used in this present disclosure with regard to size,insert use, fabric configuration and fabrics used.

1. reusable cloth diaper composition comprising: An embroidered designcontaining a female fastener in it that fastens to a male fastenerpositioned at the inner side of the diaper and when rolled closed keepsthe diaper shut.
 2. insert composition comprising: (a) an innerabsorbing layer(s), (b) an outer layer fabrics, (c) a second innerabsorbing layer (d) said inner absorbing layer(s) being attached on saidsecond inner absorbing layer and then also attached to said outer layerfabrics, and; Means for joining edges of said outer layer fabrics andsaid second inner absorbing layer at the edges on three sides leaving apocket opening at the fourth side, and; Said inner absorbing layer(s)are attached going down the second inner absorbing layer(s) center withlongest sides corresponding, and; said inner absorbing layer(s) beingattached on said second inner absorbing layer and then also attached tosaid outer layer fabrics in a specific arrangement to absorb apredetermined volume of waste.